All cordless tool motors consist of an outer stationary magnet surrounding an inner spinning magnet. In a traditional motor, the outer magnet is a conventional type and the inner is an electromagnet with energized windings of copper wire. A brushless motor reverses that?it has an outer electromagnet and an inner conventional magnet. This setup does away with the carbon brushes used to convey electric current to the electro magnet; instead it uses a microprocessor circuit.
Without brush friction and electrical resistance losses, the brushless motor is highly efficient and does more work per unit of current than ordinary motors. It's analogous to a better engine helping a car get more mpg. In our test of brushless impact drivers and rotary hammers, we drove screws, bored holes, and came away amazed and the tools' capacity. Here's our report.
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